Overview
Engineered to deliver seamless automation across diverse industries, the SWJ-50 Horizontal Intermittent Cartoning Machine is a universal, high-efficiency packaging solution. Designed with adaptability in mind, this equipment integrates flawlessly into various production line layouts and is easily adjustable to accommodate specific plant dimensions and workflow requirements.
Backed by SieracTech's expertise in global packaging solutions, the SWJ-50 utilizes advanced servo-driven mechanisms and electronic cam technology to ensure precise, reliable, and high-speed cartoning. Fully compliant with international GMP and CE standards, this machine represents a robust, export-ready solution for enterprises seeking to upgrade their automated production capabilities.
Key Features
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Advanced Drive Technology: Utilizes horizontal intermittent cartoning driven by electronic cams and high-performance servo transmissions for maximum precision.
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Intelligent Control: Features a user-friendly HMI touch screen and PLC programmable control system, offering a high degree of automation and simple operation.
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Smart Detection & Rejection: Equipped with logic controls: "No product, no carton opening" and "No carton, no product pushing" to minimize material waste.
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Comprehensive Monitoring: Includes built-in fault display, automatic alarms, and finished product counting functions for real-time production tracking.
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Modular & Maintainable: The modular structure ensures straightforward operation and easy, cost-effective maintenance.
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Global Standards: Fully conforms to GMP and CE manufacturing requirements, ensuring international safety and quality compliance.
Technical Parameters
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Dimensions: 4780mm × 1600mm × 2100mm (Subject to actual design and customizable to facility layouts)
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Production Capacity: 40 cartons/minute
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Carton Size Range: Length 70-160mm; Width 25-100mm; Height 16-40mm
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Total Power: 1.2 KW
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Air Consumption: 80 L/min
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Air Pressure: 0.6 MP
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Total Weight: 1.2 Tons
Core Functional Systems
1. Feeding System
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Features an independent stainless steel cabin with a guide rail tracking design.
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Highly convenient for quick format changes and routine maintenance.
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Engineered for high-efficiency docking and integration with upstream feeding equipment.
2. Servo Carton Opening System
Provides a highly precise, efficient, and reliable automated solution using a high-performance servo motor.
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Precise Control: An advanced closed-loop control system guarantees accurate carton opening and stable product quality.
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High Efficiency: High-speed opening capabilities boost overall line speed to meet mass production demands.
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Reliability: The servo motor ensures low failure rates and an extended lifespan, reducing long-term maintenance costs.
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Strong Compatibility: Easily docks with various packaging production lines across different application scenarios.
3. Intelligent Detection System
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Material Detection Photoelectric Sensor: Detects the presence of materials. Cartons are only dropped if material is present.
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Carton Detection Photoelectric Sensor: Detects the presence of a carton. The push rod only activates to insert material if a carton is ready; otherwise, the material is redirected to a recovery bin.
4. Servo Pushing System
Driven by a high-performance servo motor to provide a powerful, rapid, and exact material pushing action.
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Components: Comprises the driving servo motor, highly durable and stable push units, limit devices to prevent overload, and real-time sensors to monitor position and thrust.
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Advantages: High precision via advanced algorithms, high efficiency through rapid response times, exceptional stability, and easy real-time adjustment.
5. Carton Closing System
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Utilizes a rotary structure for tucking in flaps, making adjustments highly intuitive.
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Follower-style sealing ensures superior synchronization during operation.
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The pressing mechanism features an automatic lifting system, allowing for unhindered cleaning and maintenance access.
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Employs a mechanical linkage mechanism to ensure absolute consistency during the flap-insertion process.
Advanced Safety Protection System
The main machine features an intelligent, human-centric design built strictly to safe production standards.
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Independent Safety Circuit: Controlled by an independent safety relay, completely separate from the main PLC system.
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Door Limit Protection: Opening any peripheral safety door triggers an immediate alarm and halts the machine; closing the door requires manual intervention to resume, ensuring operator safety.
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Missing Carton Alarm: Automatic alerts and stops if the machine detects a lack of cartons at the front end.
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Air Pressure Protection: Equipped with an oil-water separator on the main intake to extend pneumatic component life; the machine will alarm and stop automatically if air pressure fluctuates above or below safe levels.
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Visual & Audio Alerts: All alarms trigger simultaneous HMI touch screen displays and audio-visual signals.
Premium Electrical Components
To guarantee uncompromised quality and durability, the SWJ-50 is equipped with world-class electrical and pneumatic components from globally recognized brands:
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Control & Drive: Inovance PLC, Touch Screen, and Servo Systems.
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Low-Voltage Electrical: Schneider Circuit Breakers, Buttons, AC Contactors, Switching Power Supplies, and Intermediate Relays.
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Sensors & Optics: P+F / SICK Photoelectric Sensors, Autonics / Leuze Proximity Switches, and Omron / Leuze Fiber Optic Amplifiers.
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Pneumatics: AirTAC Solenoid Valves, Oil-Water Separators, and Hand Slide Valves.
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Relays: SIPAKE / IDEC Multi-pole Relays, SIPAKE / LIDE Solid State Relays.
